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Illum-Innovators, a team of three engineering students—myself, Sadie Ceryes, and Paul Davis—developed an award-winning light switch overlay during our PLTW Capstone Project. The device automates light switches using a servo, PIR sensor, and custom mechanism, providing a hands-free solution without requiring any rewiring.

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LightSwitch Overlay - PLTW Capstone Project

This project, created as part of the Project Lead the Way (PLTW) Capstone Project, is a smart light switch overlay designed to reduce unnecessary electricity consumption in homes by automating light switch control. The system uses a servo motor, PIR motion sensor, and button input to provide both hands-free and manual control of a traditional light switch. It was developed using a combination of CAD, Arduino, custom soldered components, and a slider mechanism.

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Project Overview

The LightSwitch Overlay system allows users to toggle a light switch automatically by detecting motion (via a PIR sensor) or manually via a button press. This product addresses the common problem of homeowners leaving lights on in vacant rooms, leading to unnecessary electricity consumption and higher energy bills.

According to a 2020 Lutron Electronics survey, 90% of American homeowners reported someone in their household frequently leaving lights on. This solution aims to combat that issue in a cost-effective and energy-efficient manner.

Front View Side View

Key Features

  • Motion-Activated Switching: Automatically flips the switch when motion is detected.
  • Manual Control: Users can manually toggle the switch with a button press.
  • LED Feedback: Provides visual cues about the switch’s state (on or off).
  • Easy Installation: The overlay can be easily installed over any standard light switch without extensive wiring.
  • Cost Efficiency: Prototype cost $9.65, and with manufacturing optimization, the projected cost is $5.01.

Components

  • Servo Motor: Flips the physical light switch through a custom-designed mechanism.
  • PIR Sensor: Detects motion to trigger the automatic switch toggle.
  • Push Button: Allows manual control over the switch.
  • Arduino Nano: The ultra-compact microcontroller responsible for controlling the logic.
  • Soldered Breadboard: For reliable electrical connections.
  • 9V Battery: Powers the entire overlay system.

Awards & Recognition

  • Best Overall Award: Won the "Best Overall" award at an engineering panel against seventy other students.
  • Patent Pending: The team is pursuing a patent and developing a custom PCB to optimize the design.

Mr. Brendan Restly & Robert Snell Award With Trophy

How It Works

  1. Motion Detection: When the PIR sensor detects motion, the servo motor flips the switch to the "on" position. After a set time, it flips back to the "off" position unless overridden by the button.
  2. Manual Override: Users can press the button to manually toggle the switch, which overrides any motion-based triggers.
  3. Low Power Consumption: The system is optimized to use minimal power, ensuring longer battery life (projected six-month lifespan after further optimization).

Future Enhancements

  • Custom PCB: Aiming for power optimization to extend the product's battery life to six months (from the current prototype’s 20 hours of operation).

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License

This project is licensed under the MIT License - see the LICENSE file for details.

About

Illum-Innovators, a team of three engineering students—myself, Sadie Ceryes, and Paul Davis—developed an award-winning light switch overlay during our PLTW Capstone Project. The device automates light switches using a servo, PIR sensor, and custom mechanism, providing a hands-free solution without requiring any rewiring.

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