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render of finalized design
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FreeCAD files/assembly_compact.FCStd

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FreeCAD files/mirrormotor.FCStd

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version https://git-lfs.github.com/spec/v1
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Images/freecadpic.jpg

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README.md

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# Design
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Hexastorm design contains the Computer Animated Design (CAD) files to build an [open hardware fast high resolution laser.](https://reprap.org/wiki/Open_hardware_fast_high_resolution_LASER)
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The CAD file is created out of six PCBs, these can be found in https://github.com/hstarmans/firestarter.
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The design is made using Freecad 0.20 and plugins assembly 4 and Kicad Stepup.
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The main file of interest is assembly_compact.FCStd, in FreeCAD Files.
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Earlier design are available in the branch named old.
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The main board is placed in this box 100x67x22mm, AK-NW-84. This box can be found on Aliexpress.
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FreeCAD design for laser direct imager with a prism, for a technical description see [open hardware fast high resolution laser](https://reprap.org/wiki/Open_hardware_fast_high_resolution_LASER).
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The CAD file uses PCBs found here, https://github.com/hstarmans/firestarter.
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Design is made using FreeCAD 1.0.0RC2 with the plugins fasteners and KiCad Stepup.
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The main file of interest is assembly_compact_new.FCStd, in FreeCAD Files.
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![](./Images/freecadpic.jpg)
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<img src="./Images/freecadpic.jpg" align="center" width=70% height=70%>
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## Status
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The design is going through a complete redesign.
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A summary presentation is available [here](https://youtu.be/b7ArZDhsyfI).
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Current design will be tested in december 2024 and is intended to be available commercially.
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## Instruction Videos
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There are some videos on YouTube explaining the design in more details.
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These are dated.
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Assembly 4 design, without optical simulation
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https://youtu.be/jhr6iEazbQk
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Assembly 4 design, with optical simulation
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https://youtu.be/kekMkjqzRjE
2019

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## Render
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To create a render of the laser rays, additional code is needed.
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## Optical simulation
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Creating the rays in FreeCAD is done using pyoptools and the following two libraries.
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These libraries are hard to use and require extensive time and python knowledge.
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FreeCAD workbench
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https://github.com/hstarmans/freecad_hexastorm
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Python library with prism simulation
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https://github.com/hstarmans/opticaldesign
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## Known bugs
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- FreeCAD complains about migration issues, these can be ignored.
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- If the baseplate is changed, screws and local coordinate frames need to be reassigned which is cumbersome

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